VCTA-D586

Easy to operate and multi-function AOI

Different AOI model can be placed at several quality controlling points in SMT line such as to check 2D paste printing quality,
check component defects before reflow soldering, check PCBA quality after reflow soldering,
and DIP after wave soldering

Double conveyors design

the first and the fourth conveyor fixed, the second and the third conveyor are adjustable: the inspection size between:50×50mm~510×280mm
Can customize double conveyors or other more functions according to customer’s different request

the inspection size between:50×50mm~510×280mm

Add professional character recognition function (OCR/OCV) further enhance the testing precision；

The new function first potential PPK analysis process and statistical analysis P-BAP chart can get offset value after reflow, which provide accurate effective reference material for process improvement.

Both double conveyors single head and double heads AOI are pioneered by us

Both double conveyors single head and double heads AOI are pioneered by us, which can joint with other front and rear equipment in SMT seamlessly, save load and unload time to carry out continuous operation to improve productivity
Meanwhile, this equipment can choose a variety of light source using high-speed digital camera to achieve the highest detective capability. This can be placed in multiple stations of SMT line for inspecting such as after print, before reflow and after reflow.

pioneered by us

Offline Debugging

The offline programming software can connect multiple online testing AOI and carry out program debugging without halt to improve efficiency.

Offline Debugging

Database sharing and statistical functions

All internal AOI are managed via central server, all single machines are in remote control.
SPC reports will be generated through collection and analysis of all data to promote process improvement and improve products passing rate

Detailed SPC Analysis Report

To generate a variety of visual reports through analysis and statistics from testing results of all products

Dimensions of the machine

Inquiry online

0755-61519009/61519062

CATEGORY	ITEM		SPECIFICATION
RECOGNITION SYSTEM	INSPECTION		Using multiple algorithms synthetically such as WIDM、Color Image contrast technology、Color extracting technology, similarity, two-value handling technology 、OCR/OCV, solder ball inspection, PTH analysis and so on
	CAMERA		Dual Distal and high speed color CCD camera Resolution: 20 um（15um，12um，10um for option）
	LAMP-HOUSE		Dual Ring tower structure, high intensity RGB flash lamp-house
	IMAGE PROCESSING SPEED	01005 CHIP	<9ms
	IMAGE PROCESSING SPEED	PER-IMAGE TIME	<150ms
	INSPECTION ITEMS	PASTE PRINTIG DEFECTS	Missing，Misaligned, overflow, insufficient, pasting open, stain
		COMPONENT DEFECTS	Missing, misaligned, skewed, tombstone, billboard, overturned, reversed polarity, wrong, damaged
		SOLDER DEFECTS	Overflow, insufficient, short solder, stain
		WAVE SOLDERING INSPECT	Overflow, insufficient, short, Excess Solder, solder void
	INSPECTION ITEMS		01005 & 0.3mm pitch （15um）
MECHANISM SYSTEM	PCB CONVEYOR		Dual conveyor & dual visual control system. Two different PCB move into the conveyor and inspect simultaneously. Automatic PCB loading and unloading, Adjustable clearance, Conforming SMEMA standard. Conveyor height: 900±20mm
	PCB SIZE		The PCB size in two conveyors: 50×50mm - 500×260mm, can make bigger size according to clients’ demands
	PCB THICKNESS		0.3mm – 3.0mm
	PCB WARP TOLERANCE		<2mm
	COMPONENT CLEARANCE		<30mm
	X、Y PLATFORM	DRIVER	AC server
		ORIENTATION	<10μm
		MOVING SPEED	500mm/s
SOFT SYSTEM	OPERATION SYSTEM		Microsoft Windows 7
	CONTROLLING & RECOGNIZING	CHARACTERISTICS	Dual conveyor dual inspection system, can seamless joint with the high-speed dual production line. Set template images real time, count data and error gate value automatically. Multi marks correction, input CAD date locate the templates automatically, the operator can combine algorithms according to the requirement.
		OPERATION	Graphic programming, Chinese, English
		OFFLINE PROGRAMMING	Offline programming and Offline debugging
NETWORK	NG adaptable, check and correct PCBA defects at repair station
CONTROLLER	COMPUTER		CPU：Intel dual-core, MEMORY:4G, HARDDISK:500G
	DISPLAY		22 inch TFT
	MULTI MACHINE CONTROL		The operator can control multi same machines in the control terminal
OTHERS	WEIGHT		About 1500kg
	AIR SUPPLY		4-6 bar
	Machine Dimensions（LWH）		153cm×138cm×160cm
	POWER SUPPLY		AC220V, 10%, single phase 5A 50/60HZ, power consumption 2400W
	WORKING ENVIRONMENT		Temperature10-40℃, humidity 30-80% RH